Case Study: Warehouse Pallet Racking Installation in Norfolk
Client
Wholesale Distribution Centre
Location
Fakenham, Norfolk, East Anglia
Project Overview
A wholesale distribution client operating a new warehouse facility in Norfolk required a high-performance storage system capable of safely accommodating oversized pallet loads while maximising operational efficiency.
Dexion Anglia Ltd was appointed to design, supply, deliver and install a complete pallet racking solution tailored to the customer’s operational requirements and future growth plans.
As a leading specialist in warehouse racking in Norfolk, pallet racking installation in East Anglia, and industrial storage solutions in Cambridgeshire and Suffolk, our team delivered a fully compliant, high-capacity storage system within a fast-track programme.
The Challenge
The customer required:
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Storage for oversized and non-standard pallet dimensions
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A structurally robust racking system suitable for heavy-duty distribution operations
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Maximum pallet density without compromising safe forklift manoeuvrability
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Detailed technical drawings prior to order approval
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Rapid installation to meet warehouse commissioning deadlines
Technical Solution
Site Survey & Structural Assessment
Our project engineers conducted a detailed on-site survey to assess:
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Floor slab condition and load-bearing suitability
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Clear internal heights and building column positions
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Forklift operating aisles and turning circles
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Beam load requirements and pallet weight distribution
This allowed us to ensure the proposed system met both operational demands and structural safety factors.
CAD Design & Capacity Planning
Detailed CAD layout drawings and elevation plans were produced to:
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Optimise aisle widths for forklift access
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Maximise pallet locations within the available footprint
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Plan beam levels based on pallet height and lift clearances
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Demonstrate safe load distribution across each bay
Load notices and safe working load calculations were provided in accordance with industry standards.
System Specification
The system was built using the heavy-duty Dexion P90+, a fully adjustable pallet racking solution engineered for high-intensity warehouse environments.
Key technical features included:
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High-tensile steel uprights for increased frame strength
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Adjustable beam levels for flexible stock profiles
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Boltless beam connectors for secure load engagement
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Heavy-duty galvanised bracing for structural rigidity
To support oversized pallets, we incorporated Dexion Tri-Frames, which provide:
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Increased frame depth for improved load stability
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Enhanced resistance to torsional forces
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Greater tolerance for irregular pallet overhang
This configuration ensured safe handling of non-standard loads without compromising aisle space or operational flow.
Installation
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Delivered and installed within a 3-day programme
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Installed by SEIRS-qualified engineers
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Laser-levelled installation for accuracy and structural alignment
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Anchor-fixed to manufacturer torque specifications
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All work completed in accordance with SEMA guidelines
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Full post-installation safety inspection conducted
Results & Benefits
✔ Specialist pallet racking installation in Norfolk tailored to oversized loads
✔ Increased pallet capacity and improved warehouse space utilisation
✔ High-strength structural system designed for heavy distribution demands
✔ Safe, compliant installation meeting recognised UK industry standards
✔ Rapid project completion enabling faster operational start-up
The finished installation provides the client with a durable, scalable warehouse storage system designed for long-term operational efficiency and future expansion.
Looking for Pallet Racking in Norfolk or East Anglia?
Dexion Anglia Ltd are specialists in:
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Warehouse racking Norfolk
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Pallet racking installation East Anglia
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Industrial shelving systems Norfolk
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Warehouse storage design Cambridgeshire
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Racking inspections & repairs
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Mezzanine floor installations
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Bespoke warehouse storage solutions
📞 01553 666010