sales@dexion-anglia.co.uk

Dexion Racking for purpose built warehouse in Norfolk

Dexion Racking for purpose built warehouse in Norfolk

Sector:

Date Fitted:

Location:

Brand:

Wholesale Distribution Centre

March 2026

Fakenham, Norfolk

Dexion P90+

Case Study: Warehouse Pallet Racking Installation in Norfolk

Client

Wholesale Distribution Centre

Location

Fakenham, Norfolk, East Anglia

Project Overview

A wholesale distribution client operating a new warehouse facility in Norfolk required a high-performance storage system capable of safely accommodating oversized pallet loads while maximising operational efficiency.

Dexion Anglia Ltd was appointed to design, supply, deliver and install a complete pallet racking solution tailored to the customer’s operational requirements and future growth plans.

As a leading specialist in warehouse racking in Norfolk, pallet racking installation in East Anglia, and industrial storage solutions in Cambridgeshire and Suffolk, our team delivered a fully compliant, high-capacity storage system within a fast-track programme.


The Challenge

The customer required:

  • Storage for oversized and non-standard pallet dimensions

  • A structurally robust racking system suitable for heavy-duty distribution operations

  • Maximum pallet density without compromising safe forklift manoeuvrability

  • Detailed technical drawings prior to order approval

  • Rapid installation to meet warehouse commissioning deadlines


Technical Solution

Site Survey & Structural Assessment

Our project engineers conducted a detailed on-site survey to assess:

  • Floor slab condition and load-bearing suitability

  • Clear internal heights and building column positions

  • Forklift operating aisles and turning circles

  • Beam load requirements and pallet weight distribution

This allowed us to ensure the proposed system met both operational demands and structural safety factors.

CAD Design & Capacity Planning

Detailed CAD layout drawings and elevation plans were produced to:

  • Optimise aisle widths for forklift access

  • Maximise pallet locations within the available footprint

  • Plan beam levels based on pallet height and lift clearances

  • Demonstrate safe load distribution across each bay

Load notices and safe working load calculations were provided in accordance with industry standards.

System Specification

The system was built using the heavy-duty Dexion P90+, a fully adjustable pallet racking solution engineered for high-intensity warehouse environments.

Key technical features included:

  • High-tensile steel uprights for increased frame strength

  • Adjustable beam levels for flexible stock profiles

  • Boltless beam connectors for secure load engagement

  • Heavy-duty galvanised bracing for structural rigidity

To support oversized pallets, we incorporated Dexion Tri-Frames, which provide:

  • Increased frame depth for improved load stability

  • Enhanced resistance to torsional forces

  • Greater tolerance for irregular pallet overhang

This configuration ensured safe handling of non-standard loads without compromising aisle space or operational flow.


Installation

  • Delivered and installed within a 3-day programme

  • Installed by SEIRS-qualified engineers

  • Laser-levelled installation for accuracy and structural alignment

  • Anchor-fixed to manufacturer torque specifications

  • All work completed in accordance with SEMA guidelines

  • Full post-installation safety inspection conducted


Results & Benefits

✔ Specialist pallet racking installation in Norfolk tailored to oversized loads
✔ Increased pallet capacity and improved warehouse space utilisation
✔ High-strength structural system designed for heavy distribution demands
✔ Safe, compliant installation meeting recognised UK industry standards
✔ Rapid project completion enabling faster operational start-up

The finished installation provides the client with a durable, scalable warehouse storage system designed for long-term operational efficiency and future expansion.


Looking for Pallet Racking in Norfolk or East Anglia?

Dexion Anglia Ltd are specialists in:

  • Warehouse racking Norfolk

  • Pallet racking installation East Anglia

  • Industrial shelving systems Norfolk

  • Warehouse storage design Cambridgeshire

  • Racking inspections & repairs

  • Mezzanine floor installations

  • Bespoke warehouse storage solutions

📞 01553 666010

Project Photos